Fiber Laser Welding Machine Structure

Handheld Fiber Laser welding Machine structure

One photo help you know handheld fiber laser welding machine structure.

Handheld fiber welding machine

Handheld Fiber Welding Machine Detail parts

Fiber laser source

More stable and cost less than yag laser source. The lifetime is over 100,000hours 

Handheld Laser Welding head

 With optional fiber cable, can be customized based on your special requirement 

S&A water cooling system

Advanced water chiller with better cooling effect, no noise and no pollution.

Handheld fiber laser welding machine parameter

Model No.

SLF-W500/1000 /1500/2000 

Working model

hand type

Laser Power

500W (1000W, 1500W,  2000W. etc optional)

Load Bearing

≤200KG

Spot Size   

0.2-1.8mm

Welding depth 

0.8-1mm

Laser Wave Length

1064nm

Impulse Width

≤10ms

Laser Cooling

Water cooling

Water cooling

CW6000 (depends on laser power)

Total Power

<5KW

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How is laser welding different from tig or mig welding?

Laser welding vs. traditional welding(TIG/MIG Arc)

Fiber Laser Welding

vs.

Traditional Welding Methods

TIG and MIG welding have long been recognized as good choices for welding small components because of their excellent finish.

However, such welding requires skill and dexterity, and despite their controllability, suffer from several disadvantages.

Laser welding is an excellent substitute that frequently outperforms arc welding processes, and its tightly focused beam limits heating effects.

Laser welding is capable of welding tasks beyond the capability of traditional welding methods.

TIG/MIG welding machine Disadvantage

1.Large radiation,it is harm to operation worker body.
2.High cost.First TIG Arc welder need high technical requirements,need skilled experience worker,the staff cost is high.High power consumption,it has consumable parts,increase future costs.
3.The welding heat affected area is large,which is easy to deform,the overall aesthetics is poor.

TIG/MIG welding machine advantage

When Welding thick metal materials, if the welding speed and welding accuracy are not very high, then the TIG/MIG arc welding machine is more cost-effective.

Traditional Welding Methods

The Advantage and Disadvantage of TIG/MIG welding

Laser welding

Fiber laser welding principle and advantage

Fiber Laser weldign principle

Laser welding is a process that two laser workpieces are self-welded by direct laser irradiation on a metal surface.

 

Fiber Laser Welding Advatange

Ø The welding speed is 2-10 times faster than the traditional welding.One machine can save at least 2 welders a year.
Ø Simple operation,no need welding certificate,no need welding experience,can welding beautiful product.
Ø The welding seam is smooth and beautiful, reducing the subsequent grinding process, saving time and cost.

Application of Fiber Laser Welding Machine

Laser welding kettle, vacuum cup, stainless steel bowl, sensor, tungsten wire, high power diode (triode), aluminum alloy, laptop shell, mobile phone battery, door handle, mould, electric apparatus fittings, filter, nozzle, stainless steel products, golf head, zinc alloy artworks Weld point, straight line, circle, square or any plan graphs drawn by AUTOCAD; weld vertical track.

 

Keywords: benefits of laser welding, laser welding, laser welding machines, Advantages of Laser Welding, laser welding vs. traditional welding, lasers for welding, why should i use laser welding, is laser welding better than traditional welding

The Laser market is changing,here’s how to take advantage

The Laser market is changing,here's how to take advantage

Now the fiber laser marking and fiber laser cutting machine application have been widely used different industry.Their market damend is getting smaller.And due to fierce competition,the profit of agent is very low.Now the fiber laser marking and fiber laser cutting machine application have been widely used different industry.Their market damend is getting smaller.And due to fierce competition,the profit  is very low.

After the metal sheet cut by fiber laser cutting machine,its welding result have been required constantly improved.

Laser welding has high power density and fast release energy, so it is much more efficient in processing than traditional methods. At the same time, after the laser is focused, the spot is small, which also makes the adhesion between the two materials better during the welding process, and does not cause damage and deformation of the surface of the material, so after the welding is completed, it is not necessary. Post-treatment of the weld.


Laser welding will become the next explosion in the laser field.

#FiberLaserCuttingMachine #LaserMarkingMachine #FiberLaserWeldingMachine #HandheldLaserWeldingMachine

Seven principles tell you how to choose a fiber laser

Fiber laser source is the heart of laser processing equipment and play a decisive role in process quality,production efficiency,such as on laser cutting,laser welding.

We know every client want to find the fiber laser source,which good quality,high efficient,safety,low maintenance.So what performance should a good fiber laser source have?

7 principles for selecting fiber lasers

1 laser beam quality

Provides important performance in processing quality.

There are three important indicators for the beam quality of fiber lasers.

Beam parameter product BPP
An important indicator describing the quality of the laser beam. The smaller the BBP value, the smaller the representative beam can be gathered, the higher the power density, the faster the cutting speed of the sheet, the higher the smoothness of the cutting surface, and the copper and aluminum. High-reflection material cutting is possible, which improves the production efficiency, quality and application range of cutting.

Spot roundness
The roundness of the spot describes the uniformity of the energy distribution of the spot in different directions. The spot with high roundness has uniform energy distribution in all directions. When doing non-linear cutting, it can ensure the consistency of cutting surface smoothness and cutting speed in all directions, and ensure the quality of cutting products. .
             

2D focus
non-2D focus
Spot energy distribution
The spot energy distribution is round, uniform, concentrated, or closer to the Gaussian distribution, the higher the center energy of the focused spot, and the better the spot symmetry. The sharper the blade is when cutting, the cutting speed of the sheet is faster, the smoothness of the cut surface is better, and the consistency of the cut seams is higher.

2 laser output power stability

Provides important performance in processing quality

Describe the stability of the laser output power at full output power (10% – 100%) at different output powers and the stability of long-term use.
Output power stability over the full power range
The lower the stability value, the better the stability of the laser at different output powers, ensuring the consistency of the cut surface finish and cutting speed at different thickness cuts. It can improve the authenticity rate of the products to be cut and ensure the stability of the quality of the cut products.

3 core component quality control

Important performance to reduce equipment failure rate

The core components determine the overall performance and quality of the laser. Outsourcing core components can make the overall performance and quality of the laser difficult to control, and the performance and quality of the laser cutter are uncontrollable. The core component life affects the laser’s failure rate and lifetime, and the high core component life determines the laser’s low failure rate and long life, reducing customer downtime and maintenance costs.

4 laser module redundant hot standby design

Important performance to reduce equipment failure rate

The laser module redundant hot standby design can start the hot standby function when the power module of the laser is faulty, replace the faulty power module with the standby power, and the cutting machine can continue to be used normally, thereby reducing the cost of downtime caused by the failure of some power modules.

5 laser electronic dehumidifier

Important performance to reduce equipment failure rate Condensation occurs when the laser cooling system and the temperature of the cooled device are below the dew point temperature of the surrounding humid air, causing corrosion of the device and causing malfunction. The dehumidification device effectively reduces the internal humidity of the laser, avoids condensation due to excessive humidity, reduces damage to the board and power modules caused by condensation, reduces laser failure rate, and reduces customer laser maintenance costs and downtime costs.

6 laser cabinet protection level

Important performance to reduce equipment failure rate

The laser cabinet protection level describes the waterproof and dustproof level of the cabinet. The high IP level cabinet can effectively prevent external dust and water from entering the cabinet, keep the inside of the laser cabinet clean and dry, avoid laser failure caused by dust and water entering the cabinet, and reduce customer laser maintenance. Cost and downtime costs.

7 Electro-optic conversion efficiency (WPE)

Important performance to reduce operating costs

Describe the ratio of the input power to the output power, the electro-optical conversion efficiency is high, the power consumption is low under a certain output power, the laser heat is low, the power consumption cost of the laser is reduced, and the power consumption cost of the water cooler required for heat dissipation is reduced.

IPG FIber laser source

Germany brand High quality,price also the most expensive

JPT Fiber Laser Source

Good quality like IPG,price cheaper than IPG,now the popular brand

Raycus fiber laser

the biggest laser source manufacturer in China,now failure rate is high,price lower than before

MAX photonics Fiber laser

Quality,price similar with raycus now

More info need,pls kindly contact SIAMAR LASER,by sales@sismarlaser.com  whatsapp/wechat:0086 13854105019.

What’s the difference between UV laser and Fiber laser marking machine?

What's the difference between UV laser and Fiber laser engraving machine?

Fiber Laser marking machine and UV Laser Marking machines,the both machines can engrave a lot of materials, plastics, leather, metals, and others. However, whats the main difference and why one is much more expensive than the other?Here we are going to explain whats the difference between these two technologies and what are their primary use. 

1.Laser generator

UV laser marking machine:

It is developed with 355nm UV laser.

The machine uses third-order cavity frequency multiplication technology compared with infrared laser(fiber laser,Co2 laser). The 355UV light focusing spot is extremely small, which can greatly reduce the mechanical deformation of the material and Small processing thermal effect.

Fiber laser marking machine:

The wavelength is 1064nm.

With regard to the wavelength of laser light, the shorter the wavelength, the smaller and higher accuracy the laser spot, and the smaller the heat affected zone formed during processing, the more exquisite the processing effect. 

2.The basic working principle of laser processing materials:

Infrared laser (Co2 laser and fiber laser marking machine)

The substance of the material surface is heated and vaporized (evaporated) by laser, this way, the material removed, this approach is often referred to “thermal processing”.

 

UV laser marking machine

High-energy UV photons directly destroy the molecular on the surface of the material, this way, molecules removed, the process does not produce high heat and it is called “cold processing

3.The machine structure

The main structure of this machine by outlook may look similar, but the technology that these machines use inside is different.

The fiber laser uses a different power supplier than the UV laser,

Other of the difference is that the UV laser needs to be refrigerated by a water chiller,while the Fiber laser is refrigerated only by air.

4.Application

These machines are designed for different material engraving solutions

The fiber laser engraving machine has as a primary use engrave and offer solutions to the metal marking industries, this machine it can mark, engrave (see the difference between engraving and mark) and carve over all the metal materials.

Moreover, the UV laser is designed to be a practical solution for marking plastics and glass — the UV laser machine it can engrave a vast number of materials, from metals to paper. Check the list of materials that this machines can engrave and mark.

UV laser common applications

Mark: some metals

Mark and engrave: all plastics

Mark: all glass 

Mark and engrave: some stones

Mark: paper

Mark and engrave: leather

Mark: fruits

Mark: wood

Mark: ceramic

Mark: garments

And other materials, for more information consult us. 

Fiber laser common applications

Mark and engrave: all metals

Mark and engrave: some plastics

Mark: some stones

Mark: some leathers

Mark: some paper

Mark: some garments

For more information about other materials consult us.

.

As we can see the laser UV can engrave more materials than the fiber laser. The UV laser it can mark over different materials, but it has less power of engraving and carving over metal materials, it is there when the fiber laser machine it can have a significant advantage over the UV laser at the time of mark, engrave and carve metal materials.

5.Compared advantage and disadvantage of fiber laser and UV Laser

What are the advantage of the UV laser marking machines?

The main advantage of the UV laser technology is the multifunctionality and capacity of engraving over different materials, including non-metal materials. This technology is also able to use the automatization system like rotary engraving, linear guide engraving, conveyor engraving system and Camera Capture System.  

What is the disadvantage of the UV laser marking machines?

One of the disadvantages of the UV laser technology is the weak engraving over the metals, if you are looking for a machine that can engrave and carve metals, then the fiber laser engraving machine its going to be a better option.  

Whats the advantage of the Fiber laser marking machine?

In simple words, the main advantage of the fiber laser engraving machine is its capacity of engraving, mark and carve at high speed and the metal materials. The fiber laser also can mark different non-metal materials but the result of the engraving on this materials it is not going to be as well done like with a UV laser machine. However, this is extra points for the fiber laser machines, the capacity to work perfectly over metals and to work over some non-metal materials.   

Whats the disadvantage of the Fiber laser marking machines?

The disadvantage of this machine it comes when we want to engrave non-metal materials. We can’t engrave or mark several materials that the UV it can engrave, like wood, glass, all the plastics, paper, or in general transparent objects. For example, this machine can engrave ABS and PLA both very common plastics in different products. The engraving over this plastic materials it has 5 to 10% of melting when we use the fiber laser machine, this means that when you touch with your finger its possible that you can feel the surface of the engraving just by touch. It is something that will never happen with the UV laser machine engraving.

Whats the advantage of SISMAR LASER?

Focus on laser filed,provide all kinds of laser products,especial on jewelry field.Good after service.

P.S here are all products we provide,Fiber Laser Marking Machine,Co2 Laser Marking Machine,UV laser marking machine,Green Laser Marking Machine,3D laser marking machine,laser welding machine

How-to: Laser Engraving Photo

Today we will tell you how we engrave photos on a laser machine.

When you make the drawing,please save the japge or BMP format.Then you handle the drawing in the photoshop.The step is below.

1.open the drawing,adjust the drawing size,the resolution set into 800-1000,then ok.

2.reopen the drawing,choose the mode,grayscale,then ok

3.open the image-mode-Bitmap-choose the Halftone screen,the frequency is 50-70,the angel is 45,the shape (for the acrylic,it should be round;for the stone,it should be line)

4.Then you input the machine software to let machine work.

And you engrave the materials,the laser power should be less than 30%,we suggest you choose 12-17%.Please not worry,this time it will not happen the missing bits.

Get IPG state error of fiber laser marking machine

When laser marking machine at work,the EZCAD software show “Get IPG state error”

Pls kindly first power off whole machine,and re-plug the laser source cable two parts

More info,contact SISMAR LASER

Email:sales@sismarlaser.com

Whatsapp/Wechat:0086 13854105019

How to set Mopa and Q-Switch fiber laser parameter

Today we will share you,how to set Mopa and Q-swich fiber laser parameter screen

Q-Switch fiber laser marking machine parameter side set 

Mopa fiber laser marking machine parameter side set 

How to use RotaryMark by EZCAD

How to use RotaryTextMark function on Rotary Device

First we will introduce rotary device model.

The Popular model as follows:

1.50mm rotary device,which widely used on jewelry industry

2.80mm rotary device

3.100mm rotary device

    Today we will introduce “RotaryTextMark” ,which mainly used on marking text.

RotaryTextMark Function show

1 Click Text,Input the marking content on the workplace
2.Open the “RotateTextMark” dialog box.
3
3 Measure the ring diameter and input into part Diameter position
4
5
4 put ring into rotary device,click”Light”to find the marking position.
P.S Pls make sure the red point on object upper side,like above photo,also adjust wheel to find focus length.
5 Press ESC of the computer keyboard,then it will stop “Light”,you can click “Mark”to mark on cylinder objects.

SISMAR LASER

More info need,contact by sales@sismarlaser.com

Whatsapp/Wechat:0086 13854105019